{"id":615,"date":"2019-03-04T01:30:18","date_gmt":"2019-03-04T01:30:18","guid":{"rendered":"http:\/\/nefter.com\/iamc\/?page_id=615"},"modified":"2019-09-11T06:34:34","modified_gmt":"2019-09-11T06:34:34","slug":"production-planning-and-optimization","status":"publish","type":"page","link":"https:\/\/iamc-toolkit.org\/index.php\/technical-resources\/operational-excellence\/production-planning-and-optimization\/","title":{"rendered":"Production planning and optimization"},"content":{"rendered":"<p>[vc_row padding_top_multiplier=&#8221;&#8221; padding_bottom_multiplier=&#8221;&#8221;][vc_column]<div class=\"grve-empty-space grve-height-3x\" style=\"\"><\/div>[\/vc_column][\/vc_row][vc_row][vc_column width=&#8221;1\/6&#8243; tablet_sm_width=&#8221;hide&#8221; mobile_width=&#8221;hide&#8221; z_index=&#8221;999&#8243; el_class=&#8221;position_colum_left&#8221;][vc_widget_sidebar sidebar_id=&#8221;grve-default-sidebar&#8221;][\/vc_column][vc_column width=&#8221;2\/3&#8243; el_class=&#8221;position_colum_center&#8221;][vc_column_text]<a href=\"\/index.php\/technical-resources\/\">Technical resources<\/a> &gt;&gt;\u00a0<a href=\"\/index.php\/technical-resources\/operational-excellence\/\">Operational Excellence<\/a> &gt;&gt; Production planning and optimization[\/vc_column_text]<div class=\"grve-empty-space\" style=\"height: 15px;\"><\/div>[vc_column_text]<\/p>\n<h3 class=\"general_titles\">Production planning and optimization<\/h3>\n<p>SMEs manufacturing chemical products often have to deal with fluctuations in overall demand from customers as well as the type of product. This leads to higher inventory costs, waste material due to change-overs and loss of productive capacity due to change-overs.<\/p>\n<p>The reader will learn about typical challenges in production planning and key features of planning the production of different chemical products in a fixed facility. The reader will learn how to optimize production scheduling, sequencing and levelling of inventory in order to reduce waste and improve overall plant utilization.[\/vc_column_text]<div class=\"grve-empty-space grve-height-1x\" style=\"\"><\/div>[vc_row_inner][vc_column_inner width=&#8221;1\/2&#8243;][vc_column_text]<\/p>\n<p class=\"text_pdf\">Production planning and optimization<\/p>\n<p>[\/vc_column_text][vc_column_text]<\/p>\n<div style=\"text-align: center;\"><iframe class=\"pdfjs-viewer\" width=\"100%\" height=\"295px\" src=\"https:\/\/iamc-toolkit.org\/wp-content\/plugins\/pdf-viewer\/stable\/web\/viewer.html?file=https:\/\/iamc-toolkit.org\/wp-content\/files_pdf\/learning_materials\/E13_1_Production_planning_optimization_F.pdf\"><\/iframe> <\/div>\n<p>[\/vc_column_text][vc_column_text]<\/p>\n<div style=\"text-align: left;\"><\/div>\n<p>[\/vc_column_text][vc_column_text]<\/p>\n<p class=\"text_pdf\">Content<\/p>\n<ul>\n<li>Challenges in operations management\n<ul>\n<li>Product demand variation<\/li>\n<li>The optimum production sequence<\/li>\n<li>The optimum cycle time<\/li>\n<\/ul>\n<\/li>\n<li>Causes of chemical inflexibility\n<ul>\n<li>Chemical contamination<\/li>\n<li>Unintended conversions<\/li>\n<\/ul>\n<\/li>\n<li>Consequences of chemical inflexibility<\/li>\n<li>The product wheel\n<ul>\n<li>Introduction<\/li>\n<li>Concept<\/li>\n<li>Applicability<\/li>\n<li>Terminology<\/li>\n<li>Operating problems<\/li>\n<li>Operating modes<\/li>\n<li>Categories of chemical transitions<\/li>\n<li>Prerequisites<\/li>\n<\/ul>\n<\/li>\n<li>Example: polypropylene fixed sequence<\/li>\n<li>Product wheel design and implementation\n<ul>\n<li>Components<\/li>\n<li>Process overview<\/li>\n<li>Key steps<\/li>\n<\/ul>\n<\/li>\n<li>Key messages<\/li>\n<\/ul>\n<p>[\/vc_column_text][\/vc_column_inner][vc_column_inner width=&#8221;1\/2&#8243;][vc_column_text]<\/p>\n<p class=\"text_pdf\">Key Messages<\/p>\n<ul>\n<li>SMEs manufacturing chemical products often have to deal with fluctuations in overall demand from customers as well as the type of product. This leads to higher inventory costs, waste material due to change-overs and loss of productive capacity due to change-overs.<\/li>\n<li>Causes of chemical inflexibility include chemical contamination and unintended chemical conversions.<\/li>\n<li>Consequences of waste include waste material, loss of productive capacity, extra costs related to cleaning and changeover activities<\/li>\n<li>The product wheel is a management technique to minimize waste resulting from chemical transitions by production planning and scheduling (optimization).<\/li>\n<\/ul>\n<p>[\/vc_column_text][\/vc_column_inner][\/vc_row_inner][\/vc_column][vc_column width=&#8221;1\/6&#8243;][\/vc_column][\/vc_row][vc_row padding_top_multiplier=&#8221;&#8221; padding_bottom_multiplier=&#8221;&#8221;][vc_column]<div class=\"grve-empty-space grve-height-3x\" style=\"\"><\/div>[\/vc_column][\/vc_row]<\/p>\n","protected":false},"excerpt":{"rendered":"<p>[vc_row padding_top_multiplier=&#8221;&#8221; padding_bottom_multiplier=&#8221;&#8221;][vc_column][\/vc_column][\/vc_row][vc_row][vc_column width=&#8221;1\/6&#8243; tablet_sm_width=&#8221;hide&#8221; mobile_width=&#8221;hide&#8221; z_index=&#8221;999&#8243; el_class=&#8221;position_colum_left&#8221;][vc_widget_sidebar sidebar_id=&#8221;grve-default-sidebar&#8221;][\/vc_column][vc_column width=&#8221;2\/3&#8243; el_class=&#8221;position_colum_center&#8221;][vc_column_text]Technical resources &gt;&gt;\u00a0Operational Excellence &gt;&gt; Production planning and optimization[\/vc_column_text][vc_column_text] Production planning and optimization SMEs manufacturing chemical products often have to deal with fluctuations in overall demand from customers as well as the type of product. This leads to higher inventory costs, waste material due to [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":571,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":[],"_links":{"self":[{"href":"https:\/\/iamc-toolkit.org\/index.php\/wp-json\/wp\/v2\/pages\/615"}],"collection":[{"href":"https:\/\/iamc-toolkit.org\/index.php\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/iamc-toolkit.org\/index.php\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/iamc-toolkit.org\/index.php\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/iamc-toolkit.org\/index.php\/wp-json\/wp\/v2\/comments?post=615"}],"version-history":[{"count":7,"href":"https:\/\/iamc-toolkit.org\/index.php\/wp-json\/wp\/v2\/pages\/615\/revisions"}],"predecessor-version":[{"id":1122,"href":"https:\/\/iamc-toolkit.org\/index.php\/wp-json\/wp\/v2\/pages\/615\/revisions\/1122"}],"up":[{"embeddable":true,"href":"https:\/\/iamc-toolkit.org\/index.php\/wp-json\/wp\/v2\/pages\/571"}],"wp:attachment":[{"href":"https:\/\/iamc-toolkit.org\/index.php\/wp-json\/wp\/v2\/media?parent=615"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}